Power  Controller

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Power Controllers


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We offer a wide range of power controllers for controlling linear and non-linear resistive loads. The connection can be single-phase, two- or-three-phase for a current control up to 600 A. Moreover, the connection with the main field buses available on the market is available to facilitate the integration with the factory supervision systems
  • GFW
  • GTF
  • GFX4
  • ​GFX4-IR
  • Headline 4
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Single-phase power controller 40A

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Description
  • Current rating 40A 
  • Voltage rating 480Vac , 600Vac, 690Vac
  • Single, Two and Three phase
  • Firing mode configuration “Zero crossing” (Fixed Cycle, Burst Firing, Half single Cycle) or “Phase angle”
  • Configurable analogue inputs: mA, V, Potentiometers, digital (PWM)
  • Configurable retransmission analogue outputs: mA, V
  • Current limit
  • Feedback V, V2, I, I2, P
  • Fieldbus: ProfiNET, Profibus DP, Modbus-RTU/TCP, Ethernet/IP, EtherCAT, CanOpen,
  • GF_eXpress configuration tools
  • SCCR UL 508 100KA
Overview
In industrial electric heating applications the use of modular and robust SCR power controllers allows to safely and immediately control the different heat treatment processes.
The GFW Power Controller 40A offers a robust control solution with simple and safe diagnostics and a complete integration into existing factory automation systems.
The ease and flexibility of configuration, with dedicated wizards, allow a safe and fast use in all situations.
A special attention has been focused on the size of the product, which position it as the most compact on the market, ensuring its use even in extremely limited installations.
2D/3D File

​

Brochure

Power Control

Flyer

GPC Flyer

Datasheet​

GPC Datasheet

User Manual

GF Express README
GF Express User Guide
HW - Installation and Operational Manual for GPC
SW - Programming and Configuration for GPC

Quick Start Guide

Quick Start Guide - GPC 40-300
Quick Start Guide - GPC 400-600

Software

Modbus Memory Map - GPC

Configuration Software

Catalog 2.84.0
GF_Express Ver 2.1.34

GTF ​Single phase power controller up to 250A

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Description
  • Ideal for control of resistive loads with low and high thermal coefficient, IR lamps, transformers, in mono-bi-triphase configurations and currents up to 250 Amperes
  • Current levels from 40A to 250A
  • Rated voltage 480Vac to 600Vac
  • Trigger configurable in “Zero crossing” (Fixed Cycle, Burst Firing, Half single Cycle) or “Phase angle”
  • Analog control input, configurable in:
    Volt, mA, potentiometer (digital in PWM)
  • Incorporated Resettable Electronic fuse (optional)
  • Total and partial load interrupt alarm (HB) (optional)
  • Communication Modbus RTU, RS 485 2 wires (optional)
  • Current limit (optional)
  • V, I, P feedback (optional)
  • Connections for monophase and triphase applications (just in zero crossing” mode)
  • Configuration from PC (by USB – TTL cable)
  • CE, TÜV, UL Marking
Overview
The GTF series of microprocessor advanced solid state power unit controls, in compact and optimized solutions, offer various power outputs for use with different types of heating elements.
Current levels range from 25A to 250A, nominal voltage from 480Vac to 600Vac. The command input is configurable and accepts 0-10V, 0/4-20mA signals, potentiometers, logic signals, including with PWM modes for cost effective solutions.
The device can also be operated via Modbus RTU serial communication, with cascade chain connections facilitated by plug-in RJ10 (telephone) connectors, or with various types of Fieldbus (Optional).
The many trigger modes are software configurable and provide:
- ZC: Zero Crossing constant cycle time (settable in range 1-200sec), for conventional loads
-BF: Burst-Firing, Zero crossing with optimized minimum cycle time, for systems with low thermal inertia, medium-wave IR lamps
- HSC: Half Single Cycle Zero Crossing (corresponding to Burst Firing) that manages single semi-cycles of conduction or stop cycles, useful for short-wave IR lamps, reduces flickering and limits generation of EMC noise on the power line (applied only to single-phase load or 3-phase open delta 6 leads)
- PA: Phase angle control, useful for short-wave IR lamps, transformer primaries. Completely eliminates flickering of load filaments.
Soft Start and soft stop ramp functions can be assigned to these controls with limitation of current peaks and/or maximum RMS current level.
Thanks to sophisticated Hardware and Software solutions, you can precisely control different types of loads.
Phase angle control matched with current limit and current, voltage, or load power feedback functions, can be used with “critical” applications such as (for example), special resistors such as special Super Kanthal™ heating elements, Silicon Carbide resistors, or transformer primaries.
GTF runs complete diagnostics of current, voltage, power, and temperature levels:
Current Diagnostics:
- Total and partial load interrupt alarm
- Self-learn function of alarm limit for interrupted load
- Alarm for SCR in short circuit - Alarm for load in short circuit or overcurrent
- Alarm for interrupted internal fuse Voltage Diagnostics:
- Alarm for absence of phase
Temperature Diagnostics:
- Alarm for over temperature of power module The power control with Soft start ramp limits load current peaks at power-on, ooptimizes the consumptions and increases the load operating duration.
A specific, linear Soft Start curve, designed to control gradually the current in the initial phase is available for IR lamps.
The internal resettable “electronic fuse” is an exclusive option: it lets you avoid extra-rapid fuses and greatly reduces machine downtimes and their cost.
Device parameters can be configured from PC, by means of a simple configuration SW which lets you save all parameters in a configuration file that is easy to manage and to copy to other devices.
Moreover, an RS485 serial connection of GTF is offered with Modbus RTU protocol to control currents, voltages, powers, load status, and device status from the supervisor terminal (HMI) or PLC.
2D/3D Files

GTF_120A
GTF_25_40A
GTF_50_60A
GTF_75_90A

Brochure

Power Control

Flyer

GTF Flyer

Datasheet​

GTF Datasheet

User Manual

GF Express README
GF Express User Guide
GTF Installation and Operation Manual
SW - Programming and Configuration for GTF

Quick Start Guide

Quick Start Guide - GTF

Software

Modbus Memory Map - GTF

Configuration Software

Catalog 2.84.0
GF_Express Ver 2.1.34

GFX4 Power controller 4 PID loops up to 80kW

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Description
  • Ideal for control of mono-bi-tri-phase 30, 60, 80 kW resistive loads

    Unit consisting of: 
  • Controller
  • 30, 60, 80kW solid state relay
  • Current transformers (one or four)
  • Fuses-holder (option)
  • 4 universal main inputs
  • 4 heat/cool independent PID
  • 4 main output internally wired to the SSR
  • 4 auxiliary analog inputs (option)
  • 4 configurable output (option): relay / logic / TRIAC / continuous
  • 2 configurable relay alarm output
  • 2 digital inputs
  • Standard digital communication: Modbus RTU
  • Optional Fieldbus communication: Profibus DP, CANopen, DeviceNet, Modbus RTU, Ethernet Modbus TCP
  • DIN rail or panel mounting
Overview
GFX4 is a four independent loop controller, designed to manage electrical power. GFX4 is a compact unit bounding different technological elements like:
  •     controller
  •     solid state relay
  •     current transformers
  •     fuses-holders (option)
The final result is a cost saving in terms of space and cabling.
GFX4 consisting of:
  • power management unit
  • analog and digital inputs
  • analog and digital outputs
  • standard digital communication
  • integrated solid state relays
  • fuses-holder (option)
Geflex controls autonomously the four loop controllers, furnishing a complete diagnostics like the loaded current, the control of the zones, the alarms state.
A specific step by step software tool has been develop in order to assist the product configuration based on the different applications.
Communication with the outside is of primary importance.
Geflex dialogs with the operator terminals according to the most popular protocols: from the simple and efficient Modbus to, by a second optional fieldbus communication, the by-now indispensable Profibus DP, CANopen, DeviceNet, Modbus RTU, Ethernet Modbus TCP.
The product’s furnished with a standard configuration, simple and quickly to modify. The assignment of different functions to the outputs is very simple.
2D/3D Files

AUTOCAD - GFX4_30_60KW_4F_ASSY.DXF
AUTOCAD - GFX4_30_60KW_4F_ASSY.PDF
IGES 5.3 - GFX4_30_60KW_4F_ASSY.IGS

Brochure

Power Control

Certification

UL CERTIFICATIONS - UL - GFX4
SCCR 100KA – GFX4, GFX4-IR AND GFW

Datasheet​

GFX4 Datasheet

User Manual

GF Express README
GF Express User Guide
HW Installation and Operation Manual
SW - Programming and Configuration for GTF

User Manual - Option E5

MSW ETHERNET IP- GFX4 - GFXTERMO4

Software

MODBUS MEMORY MAP - GFX4, GFXTHERMO4

Configuration Software

Catalog 2.84.0
GF_Express Ver 2.1.34

GFX4-IR Power controller 4 PID loops for SWIR lamps up to 80kW

Picture
Description
Ideal for control of IR lamps, 30, 60, 80 kW in monophase and triphase
  • Controller
  • 30, 60, 80kW solid state relay
  • Current transformers
  • Fuses-holder (option)
  • 4 universal main inputs
  • 4 heat/cool independent PID
  • 4 main output internally wired to the SSR
  • 4 auxiliary analog inputs (option)
  • 4 configurable output (option): relay / logic / TRIAC / continuous
  • 2 configurable relay alarm output
  • 2 digital inputs
  • Standard digital communication: Modbus RTU
  • Optional Fieldbus communication: Profibus DP, CANopen, Euromap66, DeviceNet, Modbus RTU, Modbus TCP, Ethernet IP
  • DIN rail or panel mounting
Overview
GFX4-IR is a four independent loop controller, designed to manage electrical power.
GFX4 is a compact unit bounding different technological elements like:
  • controller
  • solid state relay
  • current transformers
  • fuses-holders (option)
The final result is a cost saving in terms of space and cabling.
The GFX4-IR is managed by a microprocessor that independently controls the four control loops and also runs functions specifically designed to manage singlephase and 3-phase loads, with low and high temperature coefficient, medium and short wave infrared lamps, and transformer primary circuits.
The multiple activation methods are all software-configurable, and include:
  • Zero crossing with constant cycle time for conventional loads
  • Burst firing with variable cycle time for systems with low thermal inertia, medium wave IR lamps
  • Single cycle for short wave IR lamps with reduced flickering (half single cycle)
  • Phase angle control with current limit for short wave IR lamps, transformer primaries, with assignment of soft start up and soft stop down options with limitation of max. rms current.
GFX4IR runs complete diagnostics of current, voltage, and temperature levels:
Current
  • Total and partial interrupted load alarm
  • “Teach-in” function for self-learning of alarm threshold for interrupted load
  • SCR in short circuit alarm
  • Load in short circuit or in overcurrent alarm
  • Unbalanced 3-phase load alarm
Voltage
  • Phase loss in case of 3-phase configurations
  • Check of correct phase sequence alarm
Temperature
  • Overtemperature alarm
Various feedback functions in the absence of PID control have been developed for complete control of loads in all types of applications:
  • Voltage feedback (V) with current limit
  • Current feedback (I)
  • Power feedback with maximum power limit
Configuration is changed by setting simple parameters with a software tool that guides the user to a correct and safe configuration.
GFX4-IR dialogs with the operator terminals according to the most popular protocols: from the simple and efficient Modbus to (via a second optional fieldbus communication) the by-now indispensable Profibus DP, CANopen, DeviceNet, Modbus RTU, Ethernet Modbus TCP, Ethernet IP.
The product comes with a standard configuration that is simple and quick to modify, for example, to assign different functions to outputs.
2D/3D Files

AUTOCAD - GFX4_30_60KW_4F_ASSY.DXF
AUTOCAD - GFX4_30_60KW_4F_ASSY.PDF
IGES 5.3 - GFX4_30_60KW_4F_ASSY.IGS

Brochure

GFX4-IR-FLYER
IR SOLUTION

​Power Control

Certification

UL CERTIFICATIONS - UL - GFX4-IR SERIES
PROFINET CERTIFICATION 2018 - GFX4-IR
SCCR 100KA – GFX4, GFX4-IR AND GFW

Datasheet​

GFX4-IR Datasheet

User Manual

GF Express README
GF Express User Guide
HW Installation and Operation Manual
SW - Programming and Configuration for GTF

User Manual - Option E5

MSW ETHERNET IP- GFX4 - GFXTERMO4

Software

GFX4-IR ADDRESS MAP

Configuration Software

Catalog 2.84.0
GF_Express Ver 2.1.34


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​     Sterling Heights, MI 48314
     sales@emittedenergy.com
     1-​855-752-3347
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​© EMITTED ENERGY CORPORATION 2018.
​ALL RIGHTS RESERVED.
  • Contact Us
    • FAQ
  • About Us
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    • Plastic Joining
    • Injection Molding
    • Adhesive Validation
    • Thermoforming
    • Blow Molding
    • Packaging and Sealing
    • Food and Beverage
    • Condition Monitoring
    • Early Fire Detection (EFD)
  • Products
    • Heater Banks
    • Infrared Emitters >
      • Single Tube
      • Twin Tube
      • Custom Emitter
      • Emitter Accessories
      • Learn More
    • TPMS (Thermal Process Monitoring System) >
      • Travel TPMS
      • Versatile TPMS
      • Integrated TPMS
    • Infrared Cameras >
      • Teledyne FLIR Automation Cameras >
        • Teledyne FLIR AX8
        • Teledyne FLIR A35 / A65
        • Teledyne FLIR A50 / A70
        • Teledyne FLIR A615
        • Teledyne FLIR A400 / A700
        • Teledyne FLIR A6600 / A6650
      • Teledyne FLIR Handheld Cameras >
        • Mobile Handhelds
        • Compact Handhelds
        • Point & Shoot Handhelds
        • Professional Handhelds
        • High Performance Handhelds
    • Camera Accessories
    • Camera Enclosures
    • Statistical Process Control
  • Distribution
    • Industrial Heaters
    • Reliability Technologies
    • "SMART" Protective Coatings
    • Thermochromatic Components
    • Power Controllers
    • Electronic Design
    • Climactic Test Chambers
    • Manufacturing
    • Ultrasonic Sensors
    • Liquid-Level Sensing Technologies
  • Services
  • Media
    • Application Stories
    • Blog
    • Videos