Precision Plastic Joining with Advanced Thermal Imaging
Enhance quality, reduce waste, and optimize production with cutting-edge thermal imaging technology.
Eliminate Defects & Ensure Superior Plastic Joining
Hidden defects, inconsistent welds, and costly rework slow down production. See how our advanced thermal imaging eliminates these traditional challenges:
- Invisible Defects: Traditional plastic joining methods may leave behind inconsistencies or weak spots that are undetectable by the naked eye.
- Inconsistent Welds: Variations in temperature, pressure, and material properties can lead to unreliable joints, causing product failures.
- Manual Adjustments & Errors: Many systems require constant monitoring and adjustments by operators, increasing the risk of human error.
- Production Downtime & Rework Costs: Detecting defects late in the process leads to wasted materials, costly rework, and delays in production.
How our solution solve these traditional issues:
- Advanced Thermal Imaging Technology - Captures real-time temperature data during the plastic joining process, detecting issues instantly before they affect the final product.
- Automated Process Monitoring - Eliminates the need for manual adjustments by providing continuous feedback to optimize process parameters automatically.
- Non-Destructive Testing - Allows for defect detection without damaging the product, ensuring quality without unnecessary waste.
- Increased Production Efficiency - Reduces downtime by preventing defective parts from moving further down the production line, leading to faster and more cost-effective manufacturing.
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We support. We partner.
Project Payback Period
At Emitted Energy, we bring over two decades of hands-on experience delivering precision thermal imaging and machine vision solutions to the manufacturing floor. Our team isn’t just fluent in sensors and software — we’re deeply rooted in industrial processes, with a proven track record of solving real-world challenges in metal casting, plastics, food production, battery assembly, and beyond. We understand the demands of high-throughput, high-risk environments, and we engineer systems that work reliably where others fail. From concept to commissioning, our experts partner with your team to design, deploy, and support thermal solutions that drive measurable improvements in quality, safety, and efficiency. When you choose Emitted Energy, you’re not just getting cutting-edge technology — you’re gaining a trusted partner who knows how to make it work in your world.
See the Difference with Our Thermal Imaging Technology
If plastic joining is a massive part of your manufacturing process, avoid product failure and increase your production rate and profit with reliable thermal imaging technology.
See Our Solution in action
Your Infrared Thermal Technologies Partner
We consider your project requirements and specifications, ensuring you find the right solution to deliver undeniable results. Schedule a meeting to discuss your application and let our experts tailor a solution for you today.
Find your Solution Today
Schedule a meeting with one of our experts
Various Applications
Application Details
Plastic joining is a method where semi-finished plastic components are joined together or with other elements. It can be a fabrication method or a type of damage repair. Our plastic joining solution focuses on plastic welding technologies such as infrared, laser, vibration and ultrasonic welding, hot plate welding, and induction welding. There are three primary methods for the plastic joining process. These include:
- Welding:Â The process of joining two faces using heat and/or pressure. This can include; infrared welding, laser welding, vibration welding, ultrasonic welding, or hotplate welding.
- Mechanical fastening:Â Refers to using latches, hinges, or snap fits into the design, offering easier disassembly. However, finished products are susceptible to stress concentrations and corrosion.
- Adhesive bonding: Utilizes a substance to create a bond between two materials. Some problems may occur, such as difficulty bonding the materials with adhesives and the long curing time.
Each method has challenges, and a slight error in the production process can lead to undetected or undiagnosed issues. Thermal imaging can help detect these issues before reaching the customer to ensure the product has no defect.
Thermal Imaging Solutions by Emitted Energy Corporation
At Emitted Energy Corporation, we provide a compelling solution to unseen problems and challenges in our customer’s products. It’s a form of quality control that businesses should apply in their overall operations, especially for plastic joining processes.
Other benefits of employing our thermal imaging solutions:
- Provides a complete picture of the plastic joining process and real-time feedback on its temperature distribution. The picture is an image of the outputted product of the process which contains critical data and is otherwise unobservable when only registering the process inputs.
- Corrects the problem in real time by adjusting its temperature and other process parameters.
- Eliminates the need for manual adjustments and intervention.
- Cost-effective and saves time due to its high efficiency.
- Allows you to improve the consistency and quality of your products.
Our products are equipped with the latest technology to aid in the plastic joining process and help you achieve the best results.
Your Infrared Thermal Technologies Partner
We strive to increase your product throughput without compromising its quality. With that said, we’ll aid in finding a suitable thermal imaging camera and system that will maximize your production and success.
If precision heat radiation is essential to your manufacturing process, infrared heating technology is a top choice. We consider your project requirements and specifications, ensuring you find the right technology to deliver undeniable results.
See the Difference with Our Thermal Imaging Technology
If plastic joining is a massive part of your manufacturing process, avoid product failure and increase your production rate and profit with reliable thermal imaging technology. At Emitted Energy Corporation, we help customers incorporate this valuable technology into their daily operations for better support.
If you have any questions about our products and services, don’t hesitate to contact us today. Request a quote, and we’ll find a cost-effective and efficient solution.
If you have further questions, please reach out via our Contact page