Sterling Heights, MI, JUNE 10, 2026 – At Emitted Energy, we believe the future of manufacturing belongs to companies that can see, measure, and control the variables that drive quality. Today, we are excited to officially announce a new strategic partnership with Wollin / AED Spray Technology. This collaboration brings together industry-leading expertise in die casting processes and advanced thermal imaging technology to help manufacturers achieve unprecedented process visibility, automation, and closed-loop control.
As die casting complexities increase, driven by the rise of large-scale structural castings and Giga-casting, managing the thermal equilibrium of the die has become more critical than ever. This partnership addresses that challenge head-on by integrating cutting-edge thermography directly into the automated spraying and cooling ecosystem.
Driving Innovation in Thermal Management
Temperature is one of the most critical, yet historically difficult-to-quantify variables in die casting. Despite rapid advancements in foundry automation, many crucial thermal decisions are still based on operator intuition, manual visual observations, or indirect process measurements.
The reality of modern manufacturing is simple: You cannot control what you cannot see. By combining Wollin’s world-class expertise in spray technology with Emitted Energy’s sophisticated thermal imaging and process monitoring capabilities, manufacturers can finally eliminate the guesswork. This partnership enables die casters to move beyond assumptions and begin making precise, automated decisions based on real-time thermal data.
Comprehensive Practical Applications
Together, Wollin and Emitted Energy are bridging the gap between hardware and data intelligence.
By combining our respective technologies, we help manufacturers monitor, analyze, and optimize critical process variables in real time:
- Spray Optimization: Verify spray effectiveness instantly and identify over-sprayed or under-sprayed areas in real time to optimize release agent consumption.
- Tool Temperature Monitoring: Continuous measurement of thermal uniformity across the die surface to identify hot spots, cold spots, and thermal imbalances that lead to scrap.
- Cooling Circuit Validation: Identify inefficient, scaled, or blocked internal cooling channels before they impact part quality or cycle times.
- Thermal Trending & Traceability: Track die temperatures over thousands of cycles to identify subtle process drift and predictive maintenance needs before defects occur.
- Process Validation: Document the exact thermal conditions for each shot, providing invaluable data for engineering analysis, troubleshooting, and OEM quality compliance.
- Closed-Loop Process Control: Use real-time temperature feedback from the die surface to automatically adjust robotic spray durations, blow-off times, and internal cooling parameters in real time.
About Wollin / AED Spray Technology
For decades, Wollin and AED Spray Technology have been globally recognized leaders in die lubrication, automation, and spray technology for the die casting industry. From highly flexible robotic spraying systems to complex die-matrix lubrication tools, their engineering excellence helps manufacturers optimize:
| Key Optimization Areas | Manufacturing Impact |
| Die Lubrication & Coverage | Ensures flawless part release and reduced porosity. |
| Cooling Effectiveness | Maximizes heat extraction to minimize cycle times. |
| Tool Life & Repeatability | Reduces thermal shock, extending the life of expensive dies. |
| Production Efficiency | Minimizes downtime and maximizes shot-to-shot consistency. |
Through their deep, foundational understanding of thermal management within the die casting process, Wollin has established itself as a trusted partner to many of the world’s leading automotive and industrial die casting operations.
About Emitted Energy
Emitted Energy specializes in delivering turnkey thermal imaging solutions for manufacturing process control, quality assurance, predictive maintenance, and Early Fire Detection (EFD).
Our flagship ADVISOR™ Thermal Process Monitoring System (TPMS) transforms thermal data into actionable manufacturing intelligence. Engineered for rugged industrial environments, the ADVISOR™ platform provides:
- Real-time machine-vision thermal imaging
- Automated, zone-based inspection and alarming
- 100% historical thermal traceability per part/shot
- Seamless integration into existing PLC and automation networks
- True closed-loop process control capabilities
Across diverse industries ranging from automotive and plastics to forging and food processing, manufacturers rely on Emitted Energy to make invisible thermal conditions visible, measurable, and controllable.
The Future of Die Casting: From Reactive to Predictive
The die casting industry continues to rapidly evolve toward smarter, more connected, and highly digitized manufacturing environments. As labor shortages persist, quality specifications tighten, and productivity expectations soar, manufacturers need smarter tools to master their processes.
This partnership represents a shared vision: Moving from reactive manufacturing to predictive manufacturing.
Together, Wollin / AED Spray Technology and Emitted Energy will help die casters turn thermal behavior from a volatile variable into a precisely controlled asset, unlocking new benchmarks in part quality, operational efficiency, machine uptime, and overall profitability. We are incredibly excited about what lies ahead and look forward to supporting die casters across North America with innovative, field-proven solutions that deliver measurable bottom-line results.
MEDIA & INQUIRIES
To learn more about how integrated thermal imaging can optimize your specific manufacturing operations, or to schedule an on-site thermal assessment, please contact the Emitted Energy team directly:
Emitted Energy Corporation
Technical Sales & Media Relations
Email: info@emittedenergy.com
Website: www.emittedenergy.com
