Emitted Energy - Infrared Thermal Technologies
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Adhesive Validation




Thermal imaging solutions provide a number of benefits for adhesive joining and application processes. First and foremost, thermal imaging allows for real-time monitoring of the adhesive curing process. This allows manufacturers to quickly and accurately identify any issues that may arise, such as uneven heating or inadequate curing, allowing for adjustments to be made on the fly to ensure a high-quality finished product.Second, thermal imaging solutions can help to improve the efficiency of the adhesive application process. By providing a clear, real-time view of the adhesive as it is applied, manufacturers can quickly and accurately apply the adhesive to the desired area, reducing waste and improving productivity.
Third, thermal imaging solutions can help to improve the overall quality of the finished product. By providing a detailed view of the adhesive curing process, manufacturers can ensure that the adhesive is applied and cured properly, resulting in stronger, more durable bonds.
Finally, thermal imaging solutions can help to reduce the risk of defects and improve safety in the workplace. By providing real-time monitoring of the adhesive curing process, manufacturers can quickly identify and address any potential issues, reducing the risk of defects and improving overall quality of your product.
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Inconsistencies in adhesive application become visible with thermal imaging.
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​        In this application, this customer was having issues with achieving proper adhesion on the manufacturing of their product. Prior to our solution, they relied on a destructive pull test, destroying one product per hour to validate their process. Not only was this costly, but it also did not provide them with 100% assurance that every part being produced was acceptable. 

In the below picture, you can notice the gaps in the glue are easily identified (Bx1 & Bx2), our solution even provides them with the temperature monitoring to verify the glue is up to the proper temperature. This is good for situations that have upper / lower control limits and not just presence verification.
       
​        This customer was using a vision system to verify their glue bead on a moon-roof application. In this case, there were no issues with their current camera seeing the glue, however, air bubbles were forming in the glue lines at certain temperature ranges, causing glue "breaks" to form. Existing sensors were inconsistent and faulty and standard machine vision had not proven to be consistent and repeatable verification method. After our system, they were able to monitor and alert when the glue dispense heads were clogged, or for inconsistent or lack of coverage. Our system gave them the temperature data as well, in case their customer called with a concern, they could simply reference the barcode on that part and provide the customer with a thermal image with temperature data.
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Various Applications


​Products
Teledyne FLIR Infrared Cameras
   A310
   A35/A65
   A315/A615
   AX8
   A6600/A6650
   Enclosures
   Accessories
​
Quartz IR Emitters
   Single-Tube
   Twin-Tube
   Custom
   Emitters

   Accessories
TPMS
​   Travel
   Versatile
   Integrated
​   Applications
​
Heater Banks
​Solutions
   Travel TPMS
   Versatile TPMS
   Integrated TPMS
​   Applications
​About Us
   Single-Tube
   Twin-Tube
   Custom Emitters
   Accessories
​Services
   Thermography
   Engineering
​   IR Heat Study
​
   Site Map

Support

Contact Information
     6559 Diplomat Dr.
​     Sterling Heights, MI 48314
     sales@emittedenergy.com
     1-​855-752-3347
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​© EMITTED ENERGY CORPORATION 2018.
​ALL RIGHTS RESERVED.
  • Contact Us
    • FAQ
  • About Us
  • Solutions
    • Plastic Joining
    • Injection Molding
    • Adhesive Validation
    • Thermoforming
    • Blow Molding
    • Packaging and Sealing
    • Food and Beverage
    • Condition Monitoring
    • Early Fire Detection (EFD)
  • Products
    • Heater Banks
    • Infrared Emitters >
      • Quartz Infrared Emitters
      • Single Tube
      • Twin Tube
      • Custom Emitter
      • Emitter Accessories
      • Learn More
    • TPMS (Thermal Process Monitoring System) >
      • The Service Package
      • Travel TPMS
      • Versatile TPMS
      • Integrated TPMS
    • Infrared Cameras >
      • Teledyne FLIR Automation Cameras >
        • Teledyne FLIR AX8
        • Teledyne FLIR A35 / A65
        • Teledyne FLIR A50 / A70
        • Teledyne FLIR A615
        • Teledyne FLIR A400 / A700
        • Teledyne FLIR A6600 / A6650
      • Teledyne FLIR Handheld Cameras >
        • Mobile Handhelds
        • Compact Handhelds
        • Point & Shoot Handhelds
        • Professional Handhelds
        • High Performance Handhelds
    • Camera Accessories
    • Camera Enclosures
    • Enlighten Software >
      • Statistical Process Control
  • Distribution
    • Industrial Heaters
    • Reliability Technologies
    • "SMART" Protective Coatings
    • Thermochromatic Components
    • Power Controllers
    • Electronic Design
    • Climactic Test Chambers
    • Manufacturing
    • Ultrasonic Sensors
    • Liquid-Level Sensing Technologies
  • Services
    • Thermal Imaging Monitoring Service
  • Media
    • Application Stories
    • Blog
    • Videos